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iron ore mining and primary processing process crusher

iron ore crusher, iron ore crushing machine, iron ore

iron ore crusher, iron ore crushing machine, iron ore

Iron ores are rocks and minerals from which metallic iron can be economically extracted. ron is the world's most commonly used metal - steel, of which iron ore is the key ingredient, represents almost 95% of all metal used per year. It is used primarily in structural engineering applications and in maritime purposes, automobiles, and general industrial applications (machinery). Iron-rich rocks are common worldwide, but ore-grade commercial mining operations are dominated by the countries listed in the table aside. The major constraint to economics for iron ore deposits is not necessarily the grade or size of the deposits, because it is not particularly hard to geologically prove enough tonnage of the rocks exist. The main constraint is the position of the iron ore relative to market, the cost of rail infrastructure to get it to market and the energy cost required to do so.

SBM VSI crusher is a better choice to in place of cone crushers. Because, the VSI crushers capital cost per produced ton of iron ore is lower than for a cone crusher and the production costs are also lower. In addition to this, the VSI crusher can cope with wet, sticky materials, in most cases without the need to add water.

The extracted iron ore will be transported to the primary crusher. Over-sized and wet ore will be sent to the ROM stockpile for pre-treatment before it is sent to the primary crusher. Primary and secondary crushing followed by screening will result in lumps and fines sized between -32mm +8mm and -8mm respectively. The lump and fine products will be loaded and hauled to the port.

iron ore crusher/ iron ore processing plant/ iron ore

iron ore crusher/ iron ore processing plant/ iron ore

As the main raw material of iron and steel production, the iron ore finishes its iron removal work through stages of crushing, magnetic concentration, flotation and gravity concentration.

Iron ore crusher consists of coarse crushing, medium crushing and fine crushing. Among the iron ore crushing flow, the vibrator feeder, coarse crushing machine, medium crushing machine, screening machine, fine crushing machine and dry separation equipment are necessary equipment.

Low grade iron ores cannot be used as such for the production of iron and steel and need to be upgraded to reduce its gangue content and increase its Fe content. The process adopted to upgrade the Fe content of iron ore is known as iron ore beneficiation (IOB).

Technological Process of iron ore crushing plant is: Iron ore----- transported by the dump truck ----- Vibrating feeder ----- Jaw crusher (Primary crusher) ----- Spring cone crusher (Secondary crusher) ----- Circular vibrating screen ----- finished product as the customer required

As the common crushing equipment, Iron jaw crusher has advantages of energy conservation, high efficiency, high production capacity and stable property, so it is the ideal choice of the iron ore coarse crushing.

In spite of its complex structure, Iron cone crusher has strength of high production capacity, fine crushing particle size, high abrasive resistance and values. The Iron cone crusher is widely used in the large-scale iron ore processing or crushing plant. In term of production efficiency and costs, the usage of cone crusher largely reduces the production costs.

The medium and fine crushed finished products with less than 12mm mineral particle size will be sent into ore groove for further crushing and drying. Therefore, to some extent, the proper crusher selection decides the iron ore processing plant efficiency and is important for companies whose main raw material is iron ore.

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